Transient-Liquid-Phase and Liquid-Film-Assisted Joining of Ceramics

Article Preview

Abstract:

Transient-liquid-phase (TLP) joining and liquid-film-assisted joining (LFAJ) exploit thin metallic films that melt at relatively low temperatures as part of a multilayer, multimaterial interlayer to enable joining at reduced temperatures. These methods are attractive for assemblies that include temperature-sensitive components, however, unlike conventional low-temperature joining methods, they also offer the potential for service at temperatures approaching or even exceeding the original joining temperature. In successful TLP joining and LFAJ, the wetting behavior of the liquid plays a critical role. In TLP joining, the liquid ultimately disappears during joining due to interdiffusion and chemical homogenization. In contrast, in LFAJ the liquid persists at the joining temperature, provides a high-diffusivity transport path that accelerates joint formation, and ultimately undergoes a morphological transition that disrupts the initially continuous film. The resulting isolated liquid droplets solidify on cooling. Current studies of these joining methods are described, and promising future directions are indicated.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1568-1577

Citation:

Online since:

October 2006

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2006 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J. T. Klomp and P. J. Botden Th: Am. Ceram. Soc. Bull., Vol. 49 (1970), p.204.

Google Scholar

[2] J. T. Klomp: Science of Ceramics, Vol. 5 (1970), p.501.

Google Scholar

[3] J. T. Klomp: Am. Ceram. Soc. Bull., Vol. 51 (1972), p.683.

Google Scholar

[4] M. G. Nicholas and D. A. Mortimer: Mater. Sci. Technol., Vol. 1 (1985), p.657.

Google Scholar

[5] R. E. Loehman and A. P. Tomsia: Am. Ceram. Soc. Bull., Vol. 67 (1988), p.375.

Google Scholar

[6] K. Suganuma, Y. Miyamoto and M. Koizumi: Ann. Rev. Mater. Sci., Vol. 18 (1988), p.47.

Google Scholar

[7] G. Elssner and G. Petzow: ISIJ International, Vol. 30 (1990), p.1011.

Google Scholar

[8] D. Brandon and W. D. Kaplan: Joining Processes: An Introduction. (J. Wiley, NY, 1997).

Google Scholar

[9] D. S. Duvall, W. A. Owczarski and D. F. Paulonis: The Welding Journal, Vol. 53 (1974), p.203.

Google Scholar

[10] H. Ikawa and Y. Nakao: Trans. Jap. Weld. Soc., Vol. 8 (1977), p.3.

Google Scholar

[11] H. Ikawa, Y. Nakao and T. Isai: ibid., Vol. 10 (1979), p.24.

Google Scholar

[12] Y. Nakao, K. Nishimoto, K. Shinozaki and C. Kang: ibid., Vol. 20 (1989), p.60.

Google Scholar

[13] I. Tuah-Poku, M. Dollar and T. B. Massalski: Metall. Trans. A, Vol. 19A (1988), p.675.

Google Scholar

[14] W.D. MacDonald and T. W. Eagar: Ann. Rev. Mater. Sci., Vol. 22 (1992), p.23.

Google Scholar

[15] Y. Zhou, W. F. Gale and T. H. North: Int. Mater. Rev., Vol. 40 (1995), p.181.

Google Scholar

[16] W. F. Gale, X. Wen, T. Zhou and Y. Shen: Mater. Sci. Technol., Vol. 17 (2001), p.1423.

Google Scholar

[17] W. F. Gale and X. Wen: ibid., Vol. 17 (2001), p.459.

Google Scholar

[18] M. L. Shalz, B. J. Dalgleish, A. P. Tomsia and A. M. Glaeser: J. Mater. Sci., Vol. 28 (1993), p.1673.

Google Scholar

[19] B.J. Dalgleish, A. P. Tomsia, K. Nakashima, M. R. Locatelli and A. M. Glaeser: Scr. Metall. et Mater., Vol. 31 (1994), p.1043.

Google Scholar

[20] B. J. Dalgleish, A. P. Tomsia and A. M. Glaeser: Ceram. Trans., Vol. 46 (1994), p.555.

Google Scholar

[21] M. L. Shalz, B. J. Dalgleish, A. P. Tomsia and A. M. Glaeser: J. Mater. Sci., Vol. 29 (1994), p.3200.

Google Scholar

[22] M. L. Shalz, B. J. Dalgleish, A. P. Tomsia, R. M. Cannon and A. M. Glaeser: ibid., Vol. 29 (1994), p.3678.

Google Scholar

[23] B. J. Dalgleish, A. P. Tomsia and A. M. Glaeser: in Proceedings of FGM-94, (Presses polytechnique et universitaires romandes, Lausanne, 1995), p.503.

Google Scholar

[24] M. R. Locatelli, A. P. Tomsia, K. Nakashima, B. J. Dalgleish and A. M. Glaeser: Key Engin. Mater., Vol. 111-112 (1995), p.157.

DOI: 10.4028/www.scientific.net/kem.111-112.157

Google Scholar

[25] G. Ceccone, M. G. Nicholas, S. D. Peteves, A. P. Tomsia, B. J. Dalgleish and A. M. Glaeser: Acta Mater., Vol. 44 (1996), p.657.

DOI: 10.1016/1359-6454(95)00187-5

Google Scholar

[26] B. J. Dalgleish, K. Nakashima, M. R. Locatelli, A. P. Tomsia and A. M. Glaeser: Ceram. Int., Vol. 23 (1997), pp.313-22.

Google Scholar

[27] M.R. Locatelli, R. A. Marks, D. R. Chapman, K. Nakashima and A. M. Glaeser: in Interfacial Science in Ceramic Joining, (Kluwer Academic Publishers, The Netherlands, 1998), p.111.

DOI: 10.1007/978-94-017-1917-9_10

Google Scholar

[28] K. Nakashima, K. Mori and A. M. Glaeser: in Ceramic Microstructures: Control at the Atomic Level, (Plenum Press, New York, 1998), p.407.

Google Scholar

[29] K. Nakashima, T. Makino, K. Mori and A. M. Glaeser: Key Engin. Mater., Vol. 159-160 (1999), p.287.

Google Scholar

[30] R. A. Marks, D. R. Chapman, D. T. Danielson and A. M. Glaeser: Acta Mater., Vol. 48 (2000), p.4425.

Google Scholar

[31] R. A. Marks, J. D. Sugar and A. M. Glaeser: J. Mater. Sci., Vol. 36 (2001), p.5609.

Google Scholar

[32] J. D. Sugar, J. T. McKeown, R. A. Marks and A. M. Glaeser: J. Am. Ceram. Soc., Vol. 85 (2002), p.2523.

Google Scholar

[33] J. J. Kruzic, R. A. Marks, M. Yoshiya, A. M. Glaeser, R. M. Cannon and R. O. Ritchie: ibid., Vol. 85 (2002), p.2531.

Google Scholar

[34] M. L. Jokl, V. Vitek and C. J. McMahon, Jr.: Acta Metall., Vol. 28 (1980), p.1479.

Google Scholar

[35] R. M. Cannon, V. Jayaram, B. J. Dalgleish and R. M. Fisher: in Electronic Packaging Materials Science II, Mater. Res. Soc. Proc., Vol. 72 (1986), p.121.

Google Scholar

[36] W. Liu, G. Elssner and M. Rühle: Mater. Sci. Eng. A, Vol. A317 (2001), p.153.

Google Scholar

[37] D. Korn, G. Elssner, H. F. Fischmeister and M. Rühle: Acta Metall. Mater., Vol. 40 (1992) p. S355.

Google Scholar

[38] J. A. Wasynczuk and M. Rühle: in Ceramic Microstructures '86, (Plenum Press, NY, 1987) p.341.

Google Scholar

[39] K. P. Trumble and M. Rühle: Acta Metall. et Mater., Vol. 39 (1991), p (1915).

Google Scholar

[40] Y. V. Naidich and V. S. Zhuravlev: Refractories (USSR), Vol. 15 (1974), p.55.

Google Scholar

[41] J. D. Sugar, J. T. McKeown, S. Hong, T. Akashi, K. Nakashima and A. M. Glaeser; J. Eur. Ceram. Soc., Vol. 26 (2006), p.363.

Google Scholar

[42] J. T. McKeown, J. D. Sugar, R. Gronsky and A. M. Glaeser: The Welding Journal, Vol. 84 (2005), p. S41.

Google Scholar

[43] J. T. McKeown, J. D. Sugar, R. Gronsky and A. M. Glaeser: Materials Characterization, in press (2006).

Google Scholar

[44] S. Hong, C. Bartlow and A. M. Glaeser: unpublished research (2006).

Google Scholar