Study of Mechanism of Failure and Wear of Multi-Layered Composite Nano-Structured Coating Based on System Ti-TiN-(ZrNbTi)N Deposited on Carbide Substrates

Article Preview

Abstract:

The aim of this paper is to study physical and chemical properties of nanostructured multi-layered composite coating based on three-layered architecture of Ti-TiN-(ZrNbTi)N, deposited to a carbide substrate, as well as to study the mechanism of wear and failure of carbide tools with coatings under the conditions of stationary cutting. The coating obtained by the method of filtered cathodic vacuum arc deposition (FCVAD). The microstructure of carbide cubstrate with coating on transverse cross-section were investigated, as well as its hardness, strength of the adhesive bond to the substrate, chemical composition and phase composition. The studies of cutting properties of the carbide inserts with developed coating was conducted on a lathe in longitudinal turning of steel C45 (HB 200). Analysis of mechanisms of coated tool wear and failure was carried out, as well as - the study of processes of diffusion and oxidation in the surface layers of the coated substrate.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

110-123

Citation:

Online since:

January 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] A.A. Vereshchaka, A.S. Vereshchaka, O. Mgaloblishvili, M.N. Morgan, A.D. Batako. Nano-scale multilayered-composite coatings for the cutting tools. International Journal of Advanced Manufacturing Technology, 72-1 (2014) 303-317.

DOI: 10.1007/s00170-014-5673-2

Google Scholar

[2] Vereshchaka A.S., Vereschaka A.A., Kirillov A.K., Ecologically friendly dry machining by cutting tool from layered composition ceramic with nano-scale multilayered coatings. Key Engineering Materials. 496 (2011) 67-74.

DOI: 10.4028/www.scientific.net/kem.496.67

Google Scholar

[3] S.N. Grigoriev, A.A. Vereschaka, A.S. Vereschaka, A.A. Kutin. Cutting tools made of layered composite ceramics with nano-scale multilayered coatings. Procedia CIRP. Vol. 1 (2012) p.318 – 323.

DOI: 10.1016/j.procir.2012.04.054

Google Scholar

[4] H. Holleck. Binäre und ternäreCarbid- und Nitridsysteme der Übergangsmetalle. Gebruder Borntraeger, Berlin, 1984. (In German).

Google Scholar

[5] R.L. Boxman, V.N. Zhitomirsky, I. Grimberg , L. Rapoport , S. Goldsmith , B.Z. Weiss . Structure and hardness of vacuum arc deposited multi-component nitride coatings of Ti, Zr and Nb. SurfaceandCoatingsTechnology 125 (2000) 257–262.

DOI: 10.1016/s0257-8972(99)00570-8

Google Scholar

[6] V.M. Beresnevet. S.S. Grankin, S. Yu. Novikov, U.S. Nyemchenko, O.V. Sobol' , P.V. Turbin. Tribotechnical Properties of the Coatings (Ti-Zr-Nb)N. Journal of Nano- and Electronic Physics. 6- 4, (2014) 04011.

Google Scholar

[7] O.V. Maksakova S.S. Grankin, O.V. Bondar, Ya.O. Kravchenko, D.K. Yeskermesov, A.V. Prokopenko, N.K. Erdybaeva, B. Zhollybekov. Nanostructured (Ti-Zr-Nb)N coatings obtained by vacuum-arc deposition method: structure and properties. Journal of Nano- and Electronic Physics. 7- 4, (2015).

Google Scholar

[8] V. Braic, A. Vladescu, M. Balaceanu, C.R. Luculescu, M. Braic. Nanostructured multi-element (TiZrNbHfTa)N and (TiZrNbHfTa)C hard coatings. Surface & Coatings Technology 211 (2012) 117–121.

DOI: 10.1016/j.surfcoat.2011.09.033

Google Scholar

[9] V. Braic, M. Balaceanu, M. Braic, A. Vladescu, S. Panseri, A. Russo. Characterization of multi-principal-element (TiZrNbHfTa)N and (TiZrNbHfTa)C coatings for biomedical applications. Journal of the Mechanical Behavior of Biomedical Materials. 10 (2012).

DOI: 10.1016/j.jmbbm.2012.02.020

Google Scholar

[10] A.D. Pogrebnjak. Structure and properties of nanostructured (Ti-Hf-Zr-V-Nb)N coatings. Journal of Nanomaterials. 2013 (2013) 780125.

DOI: 10.1155/2013/780125

Google Scholar

[11] I. V. Blinkov. Phase composition and properties of wear resistant Ti-Al-Cr-Zr-Nb-N coatings manufactured by the Arc-physical deposition method. Inorganic Materials: Applied Research. 2- 3 (2011) 261-267.

DOI: 10.1134/s2075113311030038

Google Scholar

[12] G.S. Fox-Rabinovich, K. Yamamoto, B.D. Beake, A.I. Kovalev, M.H. Aguirre, S.C. Veldhuis, G.K. Dosbaeva, D.L. Wainstein, A. Biksa, A. Rashkovskiy. Emergent behavior of nano-multilayered coatings during dry high-speed machining of hardened tool steels. Surface & Coatings Technology. 204 (2010).

DOI: 10.1016/j.surfcoat.2010.04.002

Google Scholar

[13] G.S. Fox-Rabinovich, B.D. Beake, K. Yamamoto, M.H. Aguirre, S.C. Veldhuis, G. Dosbaeva, A. Elfizy, A. Biksa, L.S. Shuster. Structure, properties and wear performance of nano-multilayered TiAlCrSiYN/TiAlCrN coatings during machining of Ni-based aerospace superalloys. Surface & Coatings Technology. 204 (2010).

DOI: 10.1016/j.surfcoat.2010.04.050

Google Scholar

[14] E. Zhang, Z. Fu. Research on the performance of TiN/TiAlNnano-multilayer films. Optoelectronics and Advanced Materials, Rapid Communications. 6, 9-10 (2012) 855-858.

Google Scholar

[15] Weiwei Wu, Wanglin Chen, Shubao Yang, Yue Lin, Shihong Zhang, Tong-Yul Cho, G.H. Lee, Sik-Chol Kwon. Design of AlCrSiN multilayers and nanocomposite coating for HSS cutting tools. Applied Surface Science. 351 (2015) 803-810.

DOI: 10.1016/j.apsusc.2015.05.191

Google Scholar

[16] Shihong Zhang, Weiwei Wu, Wanglin Chen, Shubao Yang. Structural optimisation and synthesis of multilayers and nanocompositeAlCrTiSiN coatings for excellent machinability. Surface and Coatings Technology 277 (2015) 23-29.

DOI: 10.1016/j.surfcoat.2015.07.033

Google Scholar

[17] Alexey A. Vereschaka, Anatoly S. Vereschaka, Jury I. Bublikov, Anatoliy Y. Aksenenko, Nikolay N. Sitnikov. Study of properties of nanostructured multilayer composite coatings of Ti-TiN-(TiCrAl)N and Zr-ZrN-(ZrNbCrAl)N. Journal of Nano Research. 40 (2016).

DOI: 10.4028/www.scientific.net/jnanor.40.90

Google Scholar

[18] A.A. Vereschaka, A.S. Vereschaka, A.D. Batako, O. Kh. Hojaev, B.Y. Mokritskii. Development and research of nanostructured multilayer composite coatings for tungsten-free carbides with extended area of technological applications. International Journal of Advanced Manufacturing Technology. (in Press).

DOI: 10.1007/s00170-016-8739-5

Google Scholar

[19] A. A. Vereshchaka, A. D. Batako, E. S. Sotova, A. S. Vereshchaka. Nanostructured multilayer composite coatings on ceramic cutting tools for finishing treatment of high-hardness quenched steels. Metal Science and Heat Treatment. 57: 9-10 (2016).

DOI: 10.1007/s11041-016-9931-9

Google Scholar

[20] A. O. Volkhonskii, A. A. Vereshchaka, I. V. Blinkov, A. S Vereshchaka and A. D Batako. Filtered cathodic vacuum Arc deposition of nano-layered composite coatings for machining hard-to-cut materials. International Journal of Advanced Manufacturing Technology. 84 (2016).

DOI: 10.1007/s00170-015-7821-8

Google Scholar

[21] A. А. Vereschaka, M. A. Volosova, A. D. Batako, A. S. Vereshchaka and B. Y. Mokritskii. Development of wear-resistant coatings compounds for high-speed steel tool using a combined cathodic vacuum arc deposition. International Journal of Advanced Manufacturing Technology. 84 (2016).

DOI: 10.1007/s00170-015-7808-5

Google Scholar

[22] ASTM C1624 – 05 (2010). Standard Test Method for Adhesion Strength and Mechanical Failure Modes of Ceramic Coatings by Quantitative Single Point Scratch Testing, ASTM International, (2010).

DOI: 10.1520/c1624-05

Google Scholar