Influence of Carbide Substrate Properties on Wear Resistance of Tool with Multilayer Coating in Machining of Chromium-Based Heat-Resistant Alloy

Abstract:

Thispaper presents the results of the studies of the combined influence of properties of carbide substrate and composite coatings on tool wear resistance in machining of chromium-based heat-resistant alloys. It was established that the efficiency of carbide tools with coatings is determined by a combination of the properties of the carbide substrate and the coating itself. For carbides with relatively low strength and crack resistance, the efficiency of coatings appeared to be unsatisfactory because of brittle fracture of the substrate and thus intensive failure of coating. High heat resistance of cobalt-rhenium alloy is not realized during deposition of coating because of blocking of the most important property of heat-resistant Co/Re binder, i.e. the ability to hold carbide grains under significant deterioration of carbide matrix even at a high temperature in the cutting zone.The maximum efficiency of the coating in machining of chromium-based heat-resistant alloy is provided withcarbide tools made with a balanced ratio of hardness, heat resistance and strength.

• Periodical: Materials Science Forum (Volume 876)
• Pages: 59-68
• DOI: https://doi.org/10.4028/www.scientific.net/MSF.876.59
• Online since: October 2016
• Authors: Andre Batako, Anatoliy Matveevich Adaskin, Victor Nikolaevich Butrim, Alexey Anatolevich Vereschaka*, Anatoliy Stepanovich Vereschaka
• Keywords: Carbide, Coating, Composite, Multilayer, Resistance, Tool, Wear

References

[1] S.B. Maslenkov, Heat-resistant steels and alloys. Handbook, Metallurgy, (1988).

[2] E.A. dy K-H Grote son, Springer Handbook of Mechanical Engineering ed. son 1576 p. Chapter 3, Materials and Engineering. (2009) 75-218.

[3] A.M. Adaskina, V.N. Butrim, V.V. Kashirtsev, K.V. Kryuchkov, The choice of tool material for machining super alloy H65NVFT, STIN. 12 (2013) 31-35.

[4] A.M. Adaskin, A.A. Vereshchaka, A.S. Vereshchaka, Study of Wear Mechanism of Hard Alloy Tools during Machining of Refractory Alloys, Friction and Wear. 34 (2013) 208–213.

DOI: 10.3103/s1068366613030021

[5] A.M. Adaskin, V.N. Butrim, A.S. Vereshchaka, A.K. Kirillov, Influence of the Blank's Elastic Modulus on the Cutting Forces in Turning, Russian Engineering Research. 34 No. 12 (2014) 829-831.

DOI: 10.3103/s1068798x1412003x

[6] A.M. Adaskin, V.N. Butrim, Study of Wear rate of cutting tools made from chromium based high temperature alloy during operation depending on the material properties of the cutting tool and the rate of cutting, Friction and Wear. 35 No. 5 (2014).

DOI: 10.3103/s106836661405002x

[7] A.M. Adaskin, V.N. Butrim, A.A. Vereshchaka, A. S Vereshchaka, V.V. Kashirtsev, Effect of cutting speed on chip formation in turning of super alloys based on nickel and chromium, STIN. 10 (2014) 23 -27.

DOI: 10.3103/s1068798x15040036

[8] A.S. Vereshchaka, A.A. Vereshchaka, Improved efficiency of cutting tools by controlling the composition, structure and properties of coatings, Strengthening technology and coating. 9 (2005) 9-18.

[9] K. Bouzakis, N. Michailidis, G. Skordaris, E. Bouzakis, D. Biermann, R. M'Saoubi, Cutting with coated tools: Coating technologies, characterization methods and performance optimization, CIRP Annals - Manufacturing Technology. 61 (2012) 703–723.

DOI: 10.1016/j.cirp.2012.05.006

[10] A.M. Adaskina, V.N. Butrim, I. Yu. Sapronov, Phase transformations, structure and properties of the alloy H65NVFT based on chromium, Metal Physics and Advanced Technologies. 35 No. 11 (2013) 1001-1012.

[11] T.M. Trent, Metal cutting, Butterworths, Engineering – Moscow, (1980).

[12] I.N. Chaporova, V.I. Kudriavtsev, Z.N. Sapronova. Investigation of the structure and properties of the alloys on the base of the system W-C-Re-Co, Scientific publication of VNIITS. Moscow, Metallurgy. 245 (1984) 7-9.

[13] A.M. Adaskin, A.I. Anikeev, A.S. Vershchaka, V.V. Kashirtsev, I. Yu. Sapronov, Optimal rhenium content in carbides used to cut high-temperature steel and alloys, Russian Engineering Research. 33 (2013) 499-503.

DOI: 10.3103/s1068798x13080030

[14] The phase diagrams of binary metallic systems/ ed. N.P. Lyakishev. Mechanical engineering, (2001).

[15] V.I. Tretyakov, Fundamentals of metallurgy and manufacturing of sintered carbide, Metallurgy, (1976).

[16] R. Kiefer, F. Denesovsky, Hardmetalle, Springer-Vertag, (1965).

[17] A. A. Vereschaka, Development of Assisted Filtered Cathodic Vacuum Arc Deposition of Nano-Dispersed Multi-Layered Composite Coatings on Cutting Tools Development of Assisted Filtered Cathodic Vacuum Arc Deposition of Nano-Dispersed Multi-Layered Composite Coatings on Cutting Tools, Key Engineering Materials. 581 (2014).

DOI: 10.4028/www.scientific.net/kem.581.62

[18] A.A. Vereschaka, S.N. Grigorieva, A.S. Vereschaka, A. Yu. Popov and A.D. Batako, Nano-scale multi-layered composite coatings for cutting tools operating under heavy cutting conditions, Procedia CIRP 14. (2014) 239 – 244.

DOI: 10.1016/j.procir.2014.03.070

[19] J. Vetter, W. Burgmer, H. Dederichs, A. Perry, The architecture and performance of compositionally gradient and multi-layer PVD coating, Mater Sci Forum. (1994) 527–532.

DOI: 10.4028/www.scientific.net/msf.163-165.527

[20] G.S. Fox-Robinovich, A. Kovalev, M.H. Aguirre, Design and performance of Al TiN and Ti Al Cr N PVD coating for machining hard to cut materials, Surf. Coat. Technol. 204 (2009) 489-496.

DOI: 10.1016/j.vacuum.2009.06.019