Residual Stress Relief in the Aluminium Alloy 7075

Article Preview

Abstract:

The residual stresses in heat treated 7075 aluminium alloy blocks have been characterised using two neutron diffraction strain scanning instruments. The influence of uniaxial cold compression (1-10%) on relieving the residual stress has been determined. Increasing the magnitude of cold compression from 1 to 10% has been shown to have a beneficial effect on the residual stress distribution by reducing the range between the maximum and minimum residual stresses. The effect of over aging 7075 on residual stress has also been characterised using neutron diffraction and this was found to reduce the residual stress by 25-40%. A relationship between {311} peaks widths and amount of cold compression was also observed.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

31-39

Citation:

Online since:

August 2017

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2017 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] E.T. Stewart-Jones, Forgings in Aluminium and Magnesium, in: Proc. Conference on Heat Treatment of Engineering Components, Iron and Steel Institute, London, 1969, pp.83-101.

Google Scholar

[2] R. Becker, M.E. Karabin, J.C. Liu, R.E. Smelser, Distortion and residual stress in quenched aluminum bars, Journal of Applied Mechanics-Transactions of the Asme, 63 (1996) 699-705.

DOI: 10.1115/1.2823352

Google Scholar

[3] P.J. Withers, H. Bhadeshia, Overview - Residual stress part 2 - Nature and origins, Mater. Sci. Technol., 17 (2001) 366-375.

Google Scholar

[4] M.B. Prime, M.R. Hill, Residual stress, stress relief, and inhomogeneity in aluminum plate, Scr. Mater., 46 (2002) 77-82.

DOI: 10.1016/s1359-6462(01)01201-5

Google Scholar

[5] R.T. Myer, S.A. Kilpatrick, W.E. Backus, Stress-Relief of Aluminium for Aircraft, Metal Progress, 3 (1959) 112-115.

Google Scholar

[6] R.E. Kleint, F.G. Janney, Stress Relief in Aluminum Forgings, Light Metal Age, 2 (1958) 14-21.

Google Scholar

[7] W. Betteridge, The relief of internal stresses in Aluminum alloys by cold working, in: Symposium on internal stresses in metals and alloys, Institute of Metals, London, 1948, pp.171-177.

Google Scholar

[8] Y. Altschuler, T. Kaatz, B. Cina, Mechanical Relaxation of Residual Stresses, in: ASTM STP 993, 1988, pp.19-29.

Google Scholar

[9] B.D. Cullity, S.R. Stock, Elements of x-ray diffraction, 3d ed., Prentice Hall., Upper Saddle River, New Jersey, USA, (2001).

Google Scholar

[10] S.J. Lewis, C.E. Truman, Diffraction measurements for evaluating plastic strain in A533B ferritic steel-a feasibility study, J. Phys. D-Appl. Phys., 43 (2010).

DOI: 10.1088/0022-3727/43/26/265501

Google Scholar

[11] G.E. Dieter, Hot compression testing, in: G.E. Dieter (Ed. ) Handbook of Workability and Process Design, ASM International, 2003, pp.64-67.

Google Scholar

[12] A.D. Krawitz, Neutron strain measurement, Mater. Sci. Technol., 27 (2011) 589-603.

Google Scholar

[13] IS0/TTA3, Polycrystalline materials – Determination of residual stresses by neutron diffraction, in: Technology trends assessment, International standardisation organisation, (2001).

Google Scholar

[14] D.C.I.T. 21432, Non-destructive testing. Standard test method for determining of residual stresses by neutron diffraction, in, British Standards Institute, (2005).

DOI: 10.3403/30372102u

Google Scholar

[15] M.T. Hutchings, P.J. Withers, T.M. Holden, T. Lorentzen, Introduction to the characterisation of residual stress by neutron diffraction, CRC Press, Boca Raton, FL, USA, (2005).

DOI: 10.1201/9780203402818

Google Scholar

[16] P.J. Withers, H. Bhadeshia, Overview - Residual stress part 1 - Measurement techniques, Mater. Sci. Technol., 17 (2001) 355-365.

Google Scholar

[17] M.E. Fitzpatrick, A.T. Fry, P. Holdway, F.A. Kandil, J. Shackleton, L. Suominen, Determination of residual stresses by X-ray diffraction, in, NPL, (2002).

Google Scholar

[18] N. Chobaut, J. Repper, T. Pirling, D. Carron, J. -M. Drezet, Residual Stress Analysis in AA7449 As-Quenched Thick Plates Using Neutrons and FE Modelling, in: ICAA13: 13th International Conference on Aluminum Alloys, John Wiley & Sons, Inc., 2012, pp.285-291.

DOI: 10.1002/9781118495292.ch44

Google Scholar

[19] H. Zhang, X. Liang, D.F. Fu, G.Y. Lin, D.S. Peng, Influence of quenchant factors on residual stresses in quenched 7075 aluminium-alloy thick plate, Heat Treat. Met., 30 (2003) 61-64.

Google Scholar

[20] J.S. Robinson, D.A. Tanner, S. van Petegem, A. Evans, Influence of quenching and aging on residual stress in Al-Zn-Mg-Cu alloy 7449, Mater. Sci. Technol., 28 (2012) 420-430.

DOI: 10.1179/1743284711y.0000000063

Google Scholar

[21] J.S. Robinson, P.J. Tiernan, J.F. Kelleher, Effect of post-quench delay on stress relieving by cold compression for the aluminium alloy 7050, Mater. Sci. Technol., 31 (2015) 409-417.

DOI: 10.1179/1743284714y.0000000571

Google Scholar

[22] K. Zhan, X.Y. Wu, C.H. Jiang, V. Ji, Thermal Relaxation Behavior of Residual Stress and Microstructure in Shot Peened S30432 Steel at Elevated Temperatures, Materials Transactions, 53 (2012) 1195-1198.

DOI: 10.2320/matertrans.m2012058

Google Scholar