Process Control Challenges of Wet Etching Large MEMS Si Cavities

Article Preview

Abstract:

Anisotropic etching of silicon refers to the directional-dependent etching, usually by alkaline etchants like aqueous KOH, TMAH and other hydroxides like NaOH. With the strong dependence of the etch rate on crystal orientation and on etchant concentration and temperature, a large variety of silicon structures can be fabricated in a highly controllable and reproducible manner. Hence, anisotropic etching of <100> silicon has been a key process in common MEMS based technologies for realizing 3-D structures [1-4]. These structures include V-grooves for transistors, small holes for ink jets and diaphragms for MEMS pressure sensors as shown in Figure 1 [1]. The actual reaction mechanism has not been well understood and comprehensive physical and chemical models for the process have not yet been developed. With increasing numbers of MEMS applications, interest has grown in recent years for process modelling, simulation and software tools useful for the prediction of etched surface profiles [4-6].

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 219)

Pages:

73-77

Citation:

Online since:

September 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] K. Peterson: Silicon as a Mechanical Material (IEEE Proceedings, San Diego, CA, 1982).

Google Scholar

[2] Alvi, P.A., et al, Int. J. Chem. Sci., 6 (3), 1168-1176 (2008).

Google Scholar

[3] K. Sato et al., Sensors and Actuators, 64, 87-93 (1988).

Google Scholar

[4] M. Sekimura: Anisotropic Etching of Surfactant-Added TMAH Solution (12th IEEE Conference on MEMS Proceedings, Orlando, FL, 1999).

DOI: 10.1109/memsys.1999.746904

Google Scholar

[5] H. Seidel, et. al., J. Electrochem. Soc., 137 (11), 3612-3626 (1990).

Google Scholar

[6] G. Mohammed. MEMS Design and Fabrication (CRC Press, 2005), pp.57-63.

Google Scholar

[7] I. Kashkoush, et. al.: How to Overcome the Effects of Silicon Build-up During Solar Cell Wet Chemical Processing (Ultra Clean Processing of Semiconductor Surfaces, Belgium, 2012).

DOI: 10.4028/www.scientific.net/ssp.195.289

Google Scholar