Optimizing Co-Firing Ratio of RDF MSW and Coal in a Fluidized Bed Reactor

Abstract:

Co-firing Refuse Derived Fuel (RDF) from Municipal Solid Waste (MSW) with coal presents a promising approach to urban waste management and reduction of fossil fuel dependency. This study primarily investigates the optimal co-firing ratio of RDF MSW and coal, alongside other operational parameters, in a laboratory-scale fluidized bed reactor. Experiments were conducted with variations in RDF MSW to coal ratio (5%, 10%, 15%), operating temperature (750°C, 850°C, 950°C), and excess air (15%, 20%, 25%, 30%) in a reactor with a combustion chamber volume of 1000 cm³. Results demonstrate that the co-firing ratio significantly influences combustion efficiency and overall performance. The optimal ratio was found to be 10% RDF MSW with 90% coal, yielding a peak combustion efficiency of 95.89% and a minimum Specific Fuel Consumption (SFC) of 0.19260 kg/kWh. This optimal ratio balances the benefits of RDF's higher volatile content with coal's stable combustion characteristics. Additionally, an operating temperature of 750°C and excess air of 20% complemented this optimal ratio, further enhancing stability and efficiency. SEM analysis and chemical composition studies of agglomerates revealed the role of Ca, K, Na, and Mg in deposit formation, providing insights into the interaction between RDF and coal during co-firing. This research offers valuable guidance for optimizing co-firing ratios in industrial applications, supporting the development of more efficient and environmentally friendly waste-to-energy solutions.

You might also be interested in these eBooks

Info:

* - Corresponding Author

[1] SIPSN-National Waste Management Information System, Indonesia Waste Management Annual Report, Vol. 12, pp.45-52 (2021)

Google Scholar

[2] Simanjuntak, A., Renewable Energy Targets and Implementation in Indonesia's Power Sector, Energy Policy, Vol. 168, p.112233 (2023)

Google Scholar

[3] Winaya, I.N.S., Susila, I.W., Experimental Study on the Effect of RDF-Coal Co-firing on NOx and SOx Emissions, Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, Vol. 32, pp.1679-1686 (2010)

Google Scholar

[4] Kumar, R., Singh, R.K., Singh, P., Greenhouse Gas Emissions Reduction Potential through Refuse Derived Fuel Co-firing in Existing Coal Power Plants, Energy, Vol. 226, p.120396 (2021)

Google Scholar

[5] Wang, Y., Zhang, X., Liu, J., Economic Assessment of RDF Co-firing Implementation in Developing Countries: A Case Study Approach, Renewable Energy, Vol. 198, pp.89-102 (2022)

Google Scholar

[6] Zhang, J., Li, X., Chen, H., Technical Aspects of RDF Pre-treatment and Mixing Procedures for Efficient Co-firing Operations, Fuel Processing Technology, Vol. 245, p.107456 (2023)

Google Scholar

[7] Islam, M.R., Islam, M.N., Nabi, M.N., Design and Optimization of Fluidized Bed Systems for Municipal Solid Waste Combustion: A Comprehensive Review, Journal of Environmental Management, Vol. 247, pp.123-135 (2019)

Google Scholar

[8] Prakasa, E., Wijaya, K., Sutanto, H., Evaluation of Bed Materials in Waste-to-Energy Applications: Focus on Thermal Properties and System Stability, Renewable Energy, Vol. 185, pp.257-268 (2022)

Google Scholar

[9] Liu, H., Wang, X., Zhang, L., Performance Analysis of Municipal Solid Waste Co-firing in Fluidized Bed Combustion Systems: Effects of Operational Parameters, Applied Energy, Vol. 331, p.120375 (2023)

Google Scholar

[10] Chen, X., Li, H., Wang, Y., Zhang, M., Analysis of Bed Material Behavior and Agglomeration Mechanisms in Biomass-Coal Co-firing Fluidized Bed Systems, Waste Management, Vol. 135, pp.78-89 (2022)

Google Scholar

[11] Park, S.J., Kim, J.H., Lee, Y.K., Heat Transfer Mechanisms and Moisture Tolerance in RDF-Coal Co-firing Fluidized Bed Systems, Journal of Cleaner Production, Vol. 382, p.135647 (2023)

Google Scholar

[12] Mulhidin, S., Rahman, A., Pratama, H., Investigation of RDF Mixing Ratios on Furnace Temperature Stability in Coal Power Plants, Energy Conversion and Management, Vol. 268, p.116033 (2022)

Google Scholar

[13] Arisandi, M., Putra, K., Impact of RDF Co-firing Ratios on Thermal Efficiency and Heat Rate in Large-Scale Power Plants, Applied Thermal Engineering, Vol. 224, p.119641 (2023)

Google Scholar

[14] Zhang, K., Wang, H., Li, M., Comparative Analysis of RDF-Coal Co-firing versus Conventional Coal Combustion Systems, Applied Energy, Vol. 334, p.120827 (2023)

Google Scholar

[15] Liu, R., Zhang, Q., Chen, X., Temperature Effects on RDF-Coal Co-firing Performance in Fluidized Bed Systems, Fuel, Vol. 334, p.126733 (2023)

Google Scholar

[16] Park, J.H., Kim, S.W., Lee, Y.K., Analysis of Ash Behavior in Fluidized Bed Co-firing Systems, Journal of Thermal Analysis and Calorimetry, Vol. 147, pp.5671-5683 (2022)

Google Scholar

[17] Chen, X., Li, H., Wang, Y., Mineral Transformation Mechanisms in RDF-Coal Co-firing Systems, Energy & Fuels, Vol. 37, pp.9234-9245 (2023)

Google Scholar

[18] Smith, J.R., Brown, K.L., Wilson, M.J., Microscopic Characterization of Agglomerates in Fluidized Bed Co-firing, Powder Technology, Vol. 409, p.117825 (2023)

Google Scholar

[19] Zhang, Y., Li, X., Chen, H., Characterization of Ash Deposits in Fluidized Bed Co-combustion of RDF and Coal, Fuel, Vol. 334, p.127563 (2023)

Google Scholar

[20] Liu, H., Wang, X., Zhang, L., Temperature-dependent Ash Transformation Mechanisms in RDF-coal Co-firing Systems, Journal of the Energy Institute, Vol. 105, pp.236-247 (2022)

Google Scholar

[21] Park, S.J., Kim, J.H., Morphological Evolution of Ash Agglomerates During Biomass and RDF Co-firing, Powder Technology, Vol. 415, p.118723 (2023)

Google Scholar

[22] Morris, J.D., Zhang, Q., Li, Y., Ash Transformation During Co-firing of Biomass with Coal, Fuel Processing Technology, Vol. 171, pp.82-93 (2018)

Google Scholar

[23] Wang, Y., Zhang, X., Liu, J., Chemical Transformation Mechanisms in High-temperature RDF Combustion, Energy & Fuels, Vol. 37, pp.9234-9245 (2023)

Google Scholar

[24] Furuvik, N.C., Jaiswal, R., Moldestad, B., Bed Agglomeration Characteristics in Fluidized Bed Combustion of Biomass Fuels, Chemical Engineering Research and Design, Vol. 167, pp.209-219 (2022)

Google Scholar

[25] Zhang, L., Wang, X., Liu, H., Microscopic Analysis of Agglomerate Formation in Fluidized Bed Co-firing, Journal of the Energy Institute, Vol. 139, pp.112-124 (2024)

Google Scholar

[26] Ibrahim, M., Rohmat, T.A., Analysis of Excess Air Effects on Emission Characteristics in Solid Fuel Combustion, Energy Conversion and Management, Vol. 245, p.114567 (2021)

Google Scholar

[27] Zhang, L., Li, X., Wang, H., Advanced Strategies for CO Emission Reduction in Co-firing Systems, Energy, Vol. 271, p.123456 (2023)

Google Scholar

[28] Liu, R., Zhang, Q., Chen, X., Optimization of Combustion Parameters for Reduced Emissions in RDF Co-firing, Fuel, Vol. 334, p.127563 (2023)

Google Scholar

[29] Wang, Y., Chen, Y., Liu, S., Comprehensive Analysis of Emission Control Strategies in RDF-coal Co-firing, Journal of Cleaner Production, Vol. 415, p.118723 (2024)

Google Scholar

[30] Suleimenova B, Aimbetov B, Zhakupov D, Shah D, Sarbassov Y. Co-Firing of Refuse-Derived Fuel with Ekibastuz Coal in a Bubbling Fluidized Bed Reactor: Analysis of Emissions and Ash Characteristics. Energies. 2022; 15(16):5785

DOI: 10.3390/en15165785

Google Scholar