Numerical Simulation and Experimental Investigation of Oblique Laser Shock Processing on FGH95 Powder Superalloy of Helicopter Turbine Disk Mortise

Article Preview

Abstract:

Laser Shock Processing (LSP) is an excellent surface strengthening technology and an effective method to effectively solve this technical problem. The published literature only reports the LSP research on the blade tenon of large engine, and there is no LSP research on the turbine disk mortise of small engine (helicopter engine) with complex and narrow spatial structure. This paper was carried out Oblique LSP research on the complex structure of key parts of new helicopter engine, and the following research results were obtained: The residual stress of simulation and experiment were analyzed by the least-squares method, the flat-topped order of laser beam was corrected, and the pressure distribution model that better matches the shock wave induced by the flat-top laser beam was constructed; Due to the thin thickness and poor stiffness of the turbine disk mortise, the residual stress of the turbine disk mortise was compared between the LSP finite element simulation and the experiment by using the treatment method of equal laser power density and variable pulse width. The results show that the results of turbine disk mortise experiment were close to those of finite element simulation. The treatment method of equal power density and small pulse width can ensure the effect of strengthening the surface and reduce strain of turbine disk mortise.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

3-13

Citation:

Online since:

December 2025

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2025 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Wu, J. Zeng, Q. Zhang, C. Lin, F. Liu, X. Guo, Y. Chi, Y. Zhang, X. Chen, Evaluation of Laser Shock Processing Quality of a Superalloy Using a Multi-Criteria Decision Making Methodology, J. of Materi Eng and Perform. 33 (2024) 3299-3308.

DOI: 10.1007/s11665-023-08236-2

Google Scholar

[2] G. Oliveira, R. Cardoso, R. Júnior, T. Doca, J. Araújo, On the generalization capability of artificial neural networks used to estimate fretting fatigue life, Tribol. Int.. 192 (2024) 109222.

DOI: 10.1016/j.triboint.2023.109222

Google Scholar

[3] N. Singh, U. Batra, K. Kumar, N. Ahuja, A. Mahapatro, Progress in bioactive surface coatings on biodegradable Mg alloys: A critical review towards clinical translation, Bioact. Mater.. 19 (2023) 717-757.

DOI: 10.1016/j.bioactmat.2022.05.009

Google Scholar

[4] E. Amar, V. Popov, V. Sharma, S.A. Batat, D. Halperin, N. Eliaz, Response surface methodology (RSM) approach for optimizing the processing parameters of 316L SS in directed energy deposition, Materials. 16 (2023) 7253.

DOI: 10.3390/ma16237253

Google Scholar

[5] L. Bertini, C. Santus, Fretting fatigue tests on shrink-fit specimens and investigations into the strength enhancement induced by deep rolling, Int. J. Fatigue. 81 (2015) 179-190.

DOI: 10.1016/j.ijfatigue.2015.08.007

Google Scholar

[6] P.S. Prevéy, N. Jayaraman, R.A. Ravindranath, M. Shepard, Mitigation of fretting fatigue damage in blade and disk pressure faces with low plasticity burnishing, J. Eng. Gas Turbines Power.132 (2010) 082105.

DOI: 10.1115/1.2943154

Google Scholar

[7] Q. Yang, W. Zhou, Y. Zhong, X. Zhang, X. Fu, G. Chen, Z. Li, Effect of shot-peening on the fretting wear and crack initiation behavior of Ti-6Al-4V dovetail joint specimens, Int. J. Fatigue. 107 (2018) 83-95.

DOI: 10.1016/j.ijfatigue.2017.10.020

Google Scholar

[8] X. Qu, Y. Zhang, J. Liu, Numerical Simulation on Residual Stress Field of Flat-Topped Laser Oblique Shocking of Ni-Based Alloy GH4169, Ad. Mater. Sci. Eng.. (2020) 8824824.

DOI: 10.1155/2020/8824824

Google Scholar

[9] J. Wu, J. Zhao, H. Qiao, X. Hu, Y. Yang, The new technologies developed from laser shock processing, Materials. 13 (2020) 1453.

DOI: 10.3390/ma13061453

Google Scholar

[10] J. Wu, J. Zhao, H. Qiao, Y. Zhang, X. Hu, Y. Yu, Evaluating methods for quality of laser shock processing, Optik. 200 (2020) 162940.

DOI: 10.1016/j.ijleo.2019.162940

Google Scholar

[11] J. Wu, X. Liu, J. Zhao, H. Qiao, Y. Zhang, H. Zhang, The online monitoring method research of laser shock processing based on plasma acoustic wave signal energy, Optik. 183 (2019) 1151-1159.

DOI: 10.1016/j.ijleo.2019.01.092

Google Scholar

[12] Y.F. Xiang, R.L. Mei, S.P. Wang, F. Azad, L.Z. Zhao, S.C. Su, Numerical investigation of the effect of laser shock peening parameters on the residual stress and deformation response of 7075 aluminum alloy, Optik. 243 (2021) 167446.

DOI: 10.1016/j.ijleo.2021.167446

Google Scholar

[13] W. Deng, H. Lu, K. Luo, Y. Gu, J. Lu, Numerical study of micro-dimple depth and stress distribution induced by laser shock waves in visco-elasto-plastic materials, Eng. Fract. Mech.. 307 (2024) 110314.

DOI: 10.1016/j.engfracmech.2024.110314

Google Scholar

[14] K. Ding, L. Ye, Simulation of multiple laser shock peening of a 35CD4 steel alloy, J. Mater. Process. Tech.. 178 (2006) 162-169.

DOI: 10.1016/j.jmatprotec.2006.03.170

Google Scholar

[15] R. Voothaluru, C.R. Liu, G.J. Cheng, Finite element analysis of the variation in residual stress distribution in laser shock peening of steels, J. Manuf. Sci. Eng. 134 (2012) 061010.

DOI: 10.1115/1.4007780

Google Scholar

[16] V. Anoop, Y. Hu, R.V. Grandhi, Differences in plasticity due to curvature in laser peened components, Surf. Coat. Tech.. 235 (2013) 648-656.

DOI: 10.1016/j.surfcoat.2013.08.043

Google Scholar

[17] V. Anoop, K. Gobal, R.V. Grandhi, A computational methodology for determining the optimum re-peening schedule to increase the fatigue life of laser peened aircraft components, Int. J. Fatigue. 70 (2015) 395-405.

DOI: 10.1016/j.ijfatigue.2014.07.008

Google Scholar

[18] W. Braisted, R. Brockman, Finite element simulation of laser shock peening, Int. J. Fatigue. 21 (1999) 719-724.

DOI: 10.1016/s0142-1123(99)00035-3

Google Scholar

[19] Y. Hu, R.V. Grandhi, Efficient numerical prediction of residual stress and deformation for large-scale laser shock processing using the eigenstrain methodology, Surf. Coat. Tech.. 15 (2012) 3374-3385.

DOI: 10.1016/j.surfcoat.2012.01.050

Google Scholar

[20] Y. Hu, Z. Yao, J. Hu, 3-D FEM simulation of laser shock processing, Surf. Coat. Tech.. 201 (2006) 1426-1435.

Google Scholar

[21] Y. Zhang, L. Zhang, J. Zhou, Oblique angle laser shock experiment and theoretic analyse, Chinese Journal of Lasers. 32 (2005) 1437-1440.

Google Scholar

[22] L. Zhang, L. Sun, X. Ma, Research on the deformation characteristic of the sheet by oblique angle laser shock, Laser Phys.. 23 (2013) 036001.

DOI: 10.1088/1054-660x/23/3/036001

Google Scholar

[23] H. Qiao, B. Sun, J. Zhao, Y. Lu, Z. Cao, Numerical modeling of residual stress field for linear polarized laser oblique shock peening, Optik. 186 (2019) 52-62.

DOI: 10.1016/j.ijleo.2019.04.083

Google Scholar

[24] R. Zhu, Y. Zhang, G. Sun, S. Zhang, P Li, Finite Element Analysis of Residual Stress Induced by Multiple Laser Shock Peening with Square Spots, Inter. J. of Peen. Sci. Tech.. 1 (2018) 99-118.

Google Scholar

[25] J. Wu, J. Zhao, H. Qiao, Y. Lu, B. Sun, X. Hu, Y. Yang, A method to determine the material constitutive model parameters of FGH4095 alloy treated by laser shock processing, Applied Surface Science Advances. 1 (2020) 100029.

DOI: 10.1016/j.apsadv.2020.100029

Google Scholar