Fatigue Life Evaluation of a Medium Dump Truck Frame under the Random Road Profile Excitation

Article Preview

Abstract:

This study aims to evaluate the fatigue life of the frame assembly, including the chassis frame and subframe, of a medium dump truck. The combined method of finite element (FE) analysis and multi-body dynamic (MBD) simulation is employed to analyze the structural stress. Road roughness, as the vibration excitation source in the vehicle MBD model, is simulated according to random road profiles of ISO 8608:2016, considering the vehicle speed. The stress-time histories are calculated using quasi-static analysis when the frame structure is subjected to dynamic loads. The fatigue analysis model in the crack initiation period is developed based on the P(%)-S-N curve and linear damage rule. The results indicate that the frame assembly meets the required fatigue strength, achieving an estimated service life greater than 20 years under combined operating mode. These outcomes provide valuable insights for the design and durability assessment of the frame structure when vehicles are utilized under different operating conditions.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

45-58

Citation:

Online since:

December 2025

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2025 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Zh. Q. Gu, Ch. J. Mi, Y. T. Wang, J. X. Jiang, A-Type Frame Fatigue Life Estimation of a Mining Dump Truck Based on Modal Stress Recovery Method, Engineering Failure Analysis, 26 (2012) 89-99.

DOI: 10.1016/j.engfailanal.2012.07.004

Google Scholar

[2] J. Moon, S. Ryu, W. Na, Strength Analysis and Fatigue Life Prediction of an Extra Large Dump Truck Deck and Subframe, SAE 2013 World Congress & Exhibition (2013) SAE Technical Paper 2013-01-1211.

DOI: 10.4271/2013-01-1211

Google Scholar

[3] Q. Q. Dong, J. Han, Zh. H. Liu, Y. Wu, J. Cao, Fatigue Analysis of Light Truck Frame Based on Virtual Proving Ground Technology, Proceedings of China SAE Congress 2023: Selected Papers. SAE-China 2023. Lecture Notes in Electrical Engineering, 1151 (2024) 702–710. Springer, Singapore

DOI: 10.1007/978-981-97-0252-7_50

Google Scholar

[4] N. Bishop, F. Sherratt, Finite Element Based Fatigue Calculations, HT17, NAFEMS, United Kingdom, 2000, ISBN 978-1-83979-008-9.

DOI: 10.59972/ta5h05jd

Google Scholar

[5] T.D. Vu, D.W. Dong, B. Yan, Ch.R. Hua, Q.Y. Tu, Durability Analysis on Hydraulic Suspension System of Modular Assembled Trailer, Applied Mechanics and Materials, 105-107 (2011) 227-232.

DOI: 10.4028/www.scientific.net/amm.105-107.227

Google Scholar

[6] S. H. Zhu, Zh. J. Xiao, X. Y. Li, Vehicle Frame Fatigue Life Prediction Based on Finite Element and Multi-Body Dynamic, Applied Mechanics and Materials, 141 (2011) 578-585.

DOI: 10.4028/www.scientific.net/amm.141.578

Google Scholar

[7] D. T. Do, T. D. Vu, D. T. Nguyen, A. T. Do, Fatigue Life Evaluation of Bogie Frame of Railway Covered Goods Wagons Using a Combined FEA/MDS Approach, Proceedings of The 3rd International Conference on Sustainability in Civil Engineering (ICSCE), 26-27 November 2020, Hanoi, Vietnam. Lecture Notes in Civil Engineering, 145 (2021) 351-357. Springer, Singapore.

DOI: 10.1007/978-981-16-0053-1_44

Google Scholar

[8] K.R. Kashyzadeh, K. Souri, A. G. Bayat, R. S. Jabalbarez, M. Ahmad, Fatigue Life Analysis of Automotive Cast Iron Knuckle under Constant and Variable Amplitude Loading Conditions, Applied Mechanics, 3 (2) (2022) 517-532.

DOI: 10.3390/applmech3020030

Google Scholar

[9] D. L. Zhou, J. L. Chang, Fatigue Analysis of a Light Truck Rear Axle Based on Virtual Iteration Method, Shock and Vibration, 2022 (1) 1-13.

DOI: 10.1155/2022/8598491

Google Scholar

[10] BS ISO 8608:2016, Mechanical Vibration - Road Surface Profiles - Reporting of Measured Data, British Standards Institution, London, 2016. ISBN: 978-0-580-94289-1.

DOI: 10.3403/30341600

Google Scholar

[11] H.B. Ren, S. Zh. Chen, Zh. Ch. Wu, Model of excitation of random road profile in time domain for a vehicle with four wheels, 2011 International Conference on Mechatronic Science, Electric Engineering and Computer (MEC), 19-22 August 2011, Jilin, China. IEEE Xplore, 1 (2011) 2332-2335.

DOI: 10.1109/mec.2011.6025960

Google Scholar

[12] Zh. G. Hu, Y. L. Zhang, J. P. Ye, Sh. Y. Song, L. P. Chen, Numerical Modeling and Simulation of Random Road Surface Using IFFT Method, Advanced Materials Research, 199-200 (2011) 999-1004.

DOI: 10.4028/www.scientific.net/amr.199-200.999

Google Scholar

[13] P. Múčka, Simulated Road Profiles According to ISO 8608 in Vibration Analysis, Journal of Testing and Evaluation, 46 (1) (2018) 405-418.

DOI: 10.1520/jte20160265

Google Scholar

[14] Y.L. Lee, D. Taylor, Chapter 4: Stress-Based Fatigue Analysis and Design, in: Y. L. Lee, J. Pan, R. B. Hathaway, M. E. Barkey, Fatigue Testing and Analysis: Theory and Practice, Elsevier Butterworth–Heinemann Press, 2005, ISBN 978-0-7506-7719-6.

DOI: 10.1016/j.ijfatigue.2004.12.001

Google Scholar

[15] HBM United Kingdom Limited, DesignLife Theory Guide, E-book, Rotherham, HBM United Kingdom Limited, 2013.

Google Scholar

[16] Edited by the Editorial Committee of "Mechanical Engineering Material Properties Data Handbook", Chapter 2: Carbon Steel and Low-Alloy Steel, in: Mechanical Engineering Materials Properties Data Handbook, China Machinery Industry Press (Chinese), 1995, ISBN 7-111-04313-8.

Google Scholar

[17] A. Fatemi, L. Yang, Cumulative Fatigue Damage and Life Prediction Theories: A Survey of the State of the Art for Homogeneous Materials, International Journal of Fatigue, 20 (1) (1998) 9-34.

DOI: 10.1016/s0142-1123(97)00081-9

Google Scholar

[18] O.C. Zienkiewicz, R. L. Taylor, J. Z. Zhu, Chapter 1: The Standard Discrete System and Origins of the Finite Element Method, in: The Finite Element Method: Its Basis and Fundamentals, 6th ed., Elsevier Butterworth-Heinemann Press, 2005, ISBN 978-0-7506-6320-0.

DOI: 10.1016/b978-1-85617-633-0.00001-0

Google Scholar

[19] A. Ašonja, E. Desnica, I. Palinkaš, Analysis of the Static Behavior of the Shaft Based on Finite Element Method Under Effect of Different Variants of Load, Applied Engineering Letters, 1 (2016) 8-15.

Google Scholar

[20] S. Milojevi´c, O. Stopka, O. Orynycz, K. Tucki, B. Šarkan, S. Savi´c, Exploitation and Maintenance of Biomethane-Powered Truck and Bus Fleets to Assure Safety and Mitigation of Greenhouse Gas Emissions, Energies 2025, 18(9), 2218.

DOI: 10.3390/en18092218

Google Scholar

[21] B. Mohammed, Numerical Modeling of the Crack Propagation Parameters of Two Different Elements by the FEM Method, Advanced Engineering Letters, 3(1) (2024) 36-41.

DOI: 10.46793/adeletters.2024.3.1.5

Google Scholar

[22] Y. M. Li, Sh. Q. Qin, Temperature Effect Analysis of Pre-Tension and Deformation Characteristics of Planar Membrane Structure, IOP Conference Series: Earth and Environmental Science, 267 (2019) 052012.

DOI: 10.1088/1755-1315/267/5/052012

Google Scholar

[23] J. Y. Wong, Chapter 1: Mechanics Of Pneumatic Tires, in: Theory of Ground Vehicles, 3rd ed., John Wiley & Sons, Inc Press, 2001, ISBN 978-0-4713-5461-1.

Google Scholar

[24] D. W. Harwood, D. J. Torbic, K. R. Richard, W. D. Glauz, L. Elefteriadou, Chapter 5: Truck Characteristics Related to Geometric Designnchrp, in: Review of Truck Characteristics as Factors in Roadway Design, Transportation Research Board of the National Academies Press, 2003, ISBN 0-309-08779-1.

DOI: 10.17226/23379

Google Scholar

[25] A. Hobbacher, Recommendation for Fatigue Design of Welded Joints and Components, 2nd ed., IIW Collection, Springer Cham, 2016, ISBN 978-3-319-23757-2.

DOI: 10.1007/978-3-319-23757-2

Google Scholar