Advanced Materials Research Vols. 989-994

Abstract: This paper describes the design of a flip-frame mechanism for shipping container spray painting production line. The idea of the flip-frame mechanism is to reduce, to a large extent, paint wastage during spray painting of the quadrangular exterior surfaces of the shipping container. Clamping of the shipping container on the flip-frame is achieved by hydraulic cylinders. A roller chain and a sprocket is used to drive the flip-frame because of their simplicity, strength, ability to work under harsh condition and require little lubrication.

Abstract: As a new integration and packing technology, the low temperature co-fired ceramic (LTCC) technology attracts close attention for its excellent advantages such as high speed transfer characteristics, high reliability, miniaturization, etc. However, the sintering shrinkage of LTCC substrate always affects the practical effect of it. In this paper, the material characteristics, methods to control the sintering shrinkage of LTCC substrate and the development trend for the control methods are mainly overviewed. It is contributed to the research and application of LTCC technology.

Abstract: Crankshaft is the critical component of the drive system of drilling pump. A new state feature extraction method for crankshaft based on operational deflection analysis is presented in this paper. The superiority, feasibility and validity of the system deflection analysis method are figured out with comparison of traditional methods. The vibration deflection technique can supplement with the time-frequency variation of key parts of the crankshaft for the normal measurement information on which the system fault diagnosis is processed. The process illustrates that the method of vibration defection analysis can extract the working state feature entirely and accurately, while provide the valid support for the corresponding fault mode recognition.

Abstract: Pressure of the liquid is used as power source of hydraulic vibration exciter. Rotary directional control valve is the realization of oiling-way veversing components . The piston is reciprocated under the influence of the change of the hydraulic. The reciprocating movement of the piston is a result of fluid pressure.Working area of the piston multiplied by the pressure of the liquid is equal to the thrust of the piston.Displacement response of the vibration exciter can be simplified to the second-order vibration systems.Elastic beam is used as limit components of piston of vibration exciter,the piston vibration waveform is a sine wave .The volume of elastic beam is smaller than the volume of fluid elastic element . The hydraulic circuit is a dual pump fuel supply circuits.Pumps are used to supply rotary valve and hydraulic cylinder .Dual pumps fuel supply system is conducive to control fluid pressure and flow of the rotary valve and vibration piston.

Abstract: In order to solve the problem of poor steam turbine blade processing efficiency, and on the basis of analyzing the turbine blade surface and the existing processing methods, a model of circular cutter turbine blade machining is built. By comparing the tool paths of horizontal and vertical section envelope machining, choosing quasi-vertical cross section envelope machining method and utilizing the original datum and NURBS surface matching mathematic methods, this paper provides an algorithm of residual height calculating, and based on this, the tool path can be planned. Datum show that, the tool path of circular cutter machining blades is much longer than the tool path of ball-end cutter envelop milling machining blades, and the machining efficiency is also highly enhanced.

Abstract: In order to improve the sealing quality and reduce the labor intensity of people, the stepping motors have been adopted in the salver mechanical transmission part and sealing part of the original sealing machine. In the paper, salver feeding and control system of sealing machine have been designed. The results have been obtained such as control principle diagram of the control system, equivalent circuit diagram and outer wiring diagram of PLC and PLC control program. It can realize the automatic control of the sealing machine. Improved sealing machine has the characteristic of simple mechanical transmission parts, advanced control system, small human error, low fault rate and easy operation.

Abstract: This article describes a new mixed transmission system about the wind power gearbox. It is composed of one NGW planetary gear stage and two parallel gear stages. The modeling and optimization analysis of gearbox have been performed using Romax designer software. The load case of gear, gear modification, transmission error and Fast Fourier Transform Harmonics of wind gearbox have been carried out to investigate various performances of gearbox system. Results of the investigation show the maximum load per unit length of gear reduces about 7.2%, Transmission Error of gear reduces 74.3% and Fast Fourier Transform Harmonics decreases 77.4% after gear modification. This kind of design method has a remarkable effect on smooth running. And it provides a new research method for gear box of wind turbine.

Abstract: Built-in electric spindle has been the core component of machine tool, whose temperature problem is serious. Internal heat source are greatly influenced by load. Based on which has the function of automatic clipping chuck inversion type vertical lathe built-in electric spindle prototype as the research object, using the theory of thermal stress and finite element, established the intermittent load cases hot - structure coupling numerical analysis model of the electric spindle. After overall analyzing electric spindle within the transient temperature field under the action of the intermittent load, the winding temperature changing with time curve is given. On that basis, electric spindle thermal deformation has been carried on the analysis and calculation, gets the shaft extension end axial thermal deformation, provides theoretical basis for the thermal error compensation.

Abstract: Increasing the driving amplitude could improve the sensitivity of silicon microgyroscope, which is the effective way to enhance the performance of gyroscope. However the large driving amplitude leads to the nonlinear effect. As a result, the resonance frequency is dependent with the driving amplitude, which influences the frequency stability of gyroscope. The equivalent model of driving beam is established, and the stiffness formulas of driving beam are derivated according to the large deflection theory. The linear stiffness of driving beam is 270.1N/m and the nonlinear stiffness is 3.237×108N/m³, which are 2.7% and 6.4% different from the simulative results. Harmonic balance method can be used to establish the relationship between driving amplitude and resonance frequency. The theoretical analysis results are carried out compared with the simulative analysis results. Also the impact of driving amplitude on resonance frequency is confirmed by experiment test. This paper is significant for improving the frequency stability, and provides a theoretical basis for optimizing the structure of gyroscope.

Abstract: The paper aims to develop the credit evaluation and verification model in equipment manufacture industry. The study defines the vague set of linguistic variable firstly. Then the calculation rules are defined with the vague set. The research uses the expert subjective judgment to build the initial evaluation model. And the relevant 128 data items are collected by survey. These items are used to make factor analysis to test the structure of the evaluation system and build the initial SEM. The result of SEM shows the possible modification. Finally, the empirical research is given to verify the developed approach.