High Temperature Evolution of Thin Films Confined between Two SiC Substrates

Article Preview

Abstract:

We investigate the possibility to use silicon, titanium and tungsten as bonding materials between a SiC substrate and a SiC layer, a novel substrate for application in high-power electronics. By using transmission electron microscopy, scanning transmission electron microscopy and X-ray scattering techniques, we address the high temperature-induced phase and morphology changes in thin layers composed of these materials and at their interfaces with SiC. For all three materials, we show that the homogenous continuous film created after low temperature deposition transforms into a discontinuous structure following high temperature annealing. All layer’s structures tend to reach an epitaxial relation with the SiC substrates. In contrast to Si layer which preserves its composition, both Ti and W layers are transformed into new phases which were identified. We evidence that these peculiar structural and compositional changes in the layers, which were studied as a function of annealing temperature and time, are related to mechanisms of SiC dissolution and transport of C, Si, Ti, W atoms at the interface. Potential chemical and structural reactions during interface reconstructions are discussed in relation to the experimental findings.

You have full access to the following eBook

Info:

* - Corresponding Author

[1] H. Abderrazak and E. Bel Hadj Hmida, Silicon Carbide : Synthesis and Properties, in: Properties and Application of Silicon Carbide, (2011).

DOI: 10.5772/15736

Google Scholar

[2] F. Cheynis, E. Bussmann, F. Leroy, T. Passanante and P. Müller, Dewetting dynamics of silicon-on-insulator thin films, Physical Review B, 84, 245439 (2011).

DOI: 10.1103/physrevb.84.245439

Google Scholar

[3] D. T. Danielson, D. K. Sparacin, J. Michel and L. C. Kimerling, Surface-energy-driven dewetting theory of silicon-on-insulator agglomeration, Journal of Applied Physics, 100, 083507 (2006).

DOI: 10.1063/1.2357345

Google Scholar

[4] D. J. Srolovitz and S. A. Safran, Capillary instabilities in thin films. I. Energetics, Journal of Applied Physics, 60 (1986) 247-254.

DOI: 10.1063/1.337689

Google Scholar

[5] F. Mu, K. Iguchi, H. Nakazawa, Y. Takahashi, M. Fujino, R. He and T. Suga, A comparison study: Direct wafer bonding of SiC-SiC by standard surface-activated bonding and modified surface-activated bonding with Si-containing Ar ion beam, Applied Physics Express, 9(8), 081302 (2016).

DOI: 10.7567/apex.9.081302

Google Scholar

[6] W. Zhang, C. Zhang, J. Wu, F. Yang, Y. An, F. Hu and J. Fan, Low Temperature Hydrophilic SiC Wafer Level Direct Bonding for Ultrahigh-Voltage Device Applications, Micromachines, 12, (2021) 1575.

DOI: 10.3390/mi12121575

Google Scholar

[7] T. Shimatsu and M. Uomoto, Room Temperature Bonding of Wafers with Thin Nanocrystalline Metal Films, ECS Transactions, 33, (2010) 61-72.

DOI: 10.1149/1.3483494

Google Scholar

[8] M. Uomoto and T. Shimatsu, Atomic diffusion bonding of Si wafers using thin Nb films, Japanese Journal of Applied Physics, 59 (2020).

DOI: 10.7567/1347-4065/ab4b1c

Google Scholar

[9] N. Daval, A. Drouin, H. Biard and L. Viravaux, SmartSiC™ for Manufacturing of SiC Power Devices, 2022 6th IEEE Electron Devices Technology & Manufacturing Conference (EDTM), (2022).

DOI: 10.1109/edtm53872.2022.9798032

Google Scholar

[10] W. Rasband, ImageJ, U.S National Institutes of Health, https://imagej.nih.gov/ij/, Bethesda, Maryland, USA, 1997-2018.

Google Scholar

[11] N. Cherkashin, A. Louiset, A. Chmielewski, D. Kim, C. Dubourdieu and S. Schamm-Chardon, Quantitative mapping of strain and displacement fields over HR-TEM and HR-STEM images of crystals with reference to a virtual lattice, Ultramicroscopy, 253, 113778 (2023).

DOI: 10.1016/j.ultramic.2023.113778

Google Scholar

[12] J. Hoβ, J. Baumann, M. Berendt, U. Graupner, R. Köhler, J. Lossen, M. Thumsch and E. Schneiderlöchner, Sputtering of silicon thin films for passivated contacts, AIP Conference Proceedings, 2147, 040007 (2019).

DOI: 10.1063/1.5123834

Google Scholar

[13] M. Le Cunff, F. Rieutord, D. Landru, O. Kononchuk and N. Cherkashin, High temperature evolution of a confined silicon layer, Journal of Applied Physics, 135, 245301 (2024).

DOI: 10.1063/5.0205878

Google Scholar

[14] N. Cherkashin, T. Denneulin and M. Hÿtch, Electron microscopy by specimen design: application to strain measurements, Scientific Reports, 7, 12394 (2017).

DOI: 10.1038/s41598-017-12695-8

Google Scholar

[15] Y. Kuz'ma, V. Lakh, V. Markiv, B. Stadnyk and E. Gladyshevskii, X-ray diffraction study of the system tungsten-rhenium-carbon, Soviet Powder Metallurgy and Metal Ceramics, 2, (1964) 286-292.

DOI: 10.1007/bf00774034

Google Scholar

[16] Z. Zhang, X. Duan, D. Jia, Y. Zhou and S. v. d. Zwaag, On the formation mechanisms and properties of MAX phases: A review, Journal of the European Ceramic Society, 41(7), (2021) 3851-3878.

DOI: 10.1016/j.jeurceramsoc.2021.02.002

Google Scholar

[17] D. Bandyopadhyay, The Ti-Si-C system (Titanium-Silicon-Carbon), Journal of Phase Equilibria and Diffusion, 25( 5), (2004) 415-420.

DOI: 10.1361/15477030420890

Google Scholar

[18] C. Rawn, E. Payzant, C. Hubbard, M. Barsoum and T. El-Raghy, Structure of Ti3SiC2, Materials Science Forum, 321, (2000) 889-892.

DOI: 10.4028/www.scientific.net/msf.321-324.889

Google Scholar

[19] K. Nakamura and M. Yashima, Crystal structure of (NaCl)-type transition metal monocarbides MC (M=V, Ti, Nb, Ta, Hf, Zr), a neutron powder diffraction study, Materials Science and Engineering B, 148(1), (2008) 69-72.

DOI: 10.1016/j.mseb.2007.09.040

Google Scholar