Applied Mechanics and Materials Vols. 52-54

Abstract: After several decades of research, the traditional modeling methods, such as geometric model，feature model and integrated product model, can’t fully meet the integrated product information and the related knowledge that required. Meanwhile, lack of semantics, is not conducive to the using and sharing of knowledge. Semantic-based product design and process decision can shorten the product development cycle, reduce costs and allow the computer to participate in the design. Based on building of complex electronic products ontology and already been built OWL ontology file introduced into database, this paper combines Ontology model of complex electronic products with the semantic Web, studies a network design model based on the semantic Web and develops a product design and process decision Web platform based on semantic. The platform can realize product design, semantic search of the resources and decision of parts machining process, thus, to improve the productivity and enhance the efficiency and competitiveness of the company by the system.

Abstract: We report the fabrication of Ni60 self-fluxing alloy coatings on the substrate of 45 steel via spark plasma sintering technique. The microstructure and interface bonding of the coatings have been investigated systematically. The results suggest that the as-prepared coatings possess fine grains, little porosity and with hard-phases (CrB, Cr7C3, Ni3B) dispersed within the substrate (γ-Ni). The coatings are jagged and embedded to the substrate due to the elements diffusion during the SPS process. A solid interfacial metallurgy bonding can be achieved between the coating and substrate and the hardness of the coating is ~597.5 HV0.3. The hardness of the transition layer present a gradient distribution ranged from 597.5 HV0.3 to 209.6 HV0.3. The bonding strength between the coating and substrate is measured to be ~710MPa. The volume abrasive wear rate of the coating is ~5.43 × 10-2cm3.

Abstract: As an important experiment way adopted in vibration test, response control method obtained more and more attention in recent years, this paper studied the multi-point response control under multi-support excitation in vibration environment test, deduced the transfer equation set between base control excitation and structure response. After analyzing these transfer equation set, the existence and uniqueness of base control excitation was discussed, and proposed an optimization method to solve these transfer equation set based on genetic algorithm (GA). The numerical simulation result indicates the validity of the proposed optimization method. These works provided a theoretical foundation for multi-degree of freedom vibration test in a certain extent.

Abstract: Oil for deep processing of the signal contains a lot of pulse interference monitoring and random non-stationary noise characteristics; this paper presents a wavelet-based moving average against impulse noise filter. First on the hydraulic signal wavelet de-noising, wavelet processing and then the results after anti-pulse moving average processing. The simulation signals and hydraulic monitoring signal de-noising experiments show that: the use of wavelet technology and anti-pulse interference filter combination of moving average method has good oil pressure monitoring signal filtering, to achieve deep process debris blocking fault laid the foundation for monitoring.

Abstract: In order to reduce the larger pressure resistance (pressure difference between inlet and outlet) of a vertical roller mill, the flow field in the vertical roller mill is numerically simulated by CFD technology. Based on the simulation results, the reasons that led to the larger pressure resistance of the vertical roller mill is studied, offering the theory guide for the technology of reducing pressure resistance of the vertical roller mill.

Abstract: A microfluidic cell-electrofusion device was developed for high fusion efficiency and automatic manipulation. It included an experimental platform, an electric signal generator and a microchip. Microstructure and controlling signal were elaborately chosen in order to realize precise cell manipulation, alignment and electrofusion. Compared with the traditional cell-electrofusion device, this device has some outstanding advantages. For example, short distance between two counter-microelectrodes will reduce the required voltage. A large number of microelectrodes can be fabricated on one small chip for high-throughput fusion. Transparent chip architecture benefited for microscopic observation and real-time recording. The integration of the experimental platform, signal generator and microchip is helpful for developing a portable cell-fusion system. On-chip electrofusion experiments of cucumber mesophyll protoplasts have been carried out and up to 40% fusion efficiency was obtained.

Abstract: A microfluidic chip device was developed for rapid and automatic particle sorting. The chip was made up of six individual layers. Each layer was used to implement different functions such as the sample loading, electric voltage loading, optic detection, cell sorting, and product extraction. Sheath flow was used to form single-row cells in order to let cells flow through the optic detection zone one by one. Optic fiber based detector could distinguish particles with different sizes. When a particle flowed through the light beam between two opposite optic fibers, it induced the dispersion of the incident light. The size of the particle was related with the strength of the scattering light. Thus, different particles could be distinguished. In the detection method, light path was simple and label was not required. Furthermore, optic fiber based detector was helpful to decrease the volume of the whole system. When desired particle was detected, it would be separated in the downstream by using an electric deflection method. Two types of particles with different sizes were sorted by using a prototype device. The result showed that these particles could be obviously distinguished. This microfluidic system could also be used to sort biological cells. Instantaneous electric field on the cells could prevent cells from severe injuries.

Abstract: Based on some features in lead-zinc sintering process (LZSP), such as large time delay and strong non-linearity, an intelligent integrated method for quality prediction based on back-propagation neural network (BPNN) and improved grey system (IGS) is presented. First, the compositions of agglomerate are predicted by BPNN and IGS models. Then, a recursive entropy algorithm for the weighting coefficients is devised from the viewpoint of the information theory and an intelligent integrated prediction model (IIPM) is established. The compositions of sinter agglomerate are predicted by integrating the two prediction models. Application results show that the IIPM has higher prediction precision than that of single model and the proposed intelligent integrated method settles the modeling problem of the quality in the LZSP.

Abstract: This paper presents a new data-based method for the industrial combustion process. In this method, angle measure, which presents change trend of samples, is introduced in evaluating the similarity between the sample data and query data, which is not exploited in the previous word. And ARX method is used to build the local model. With the moving of working points, different models are set up to realize the accurate modeling for combustion process. An example of coke oven combustion process is presented to illustrate the modeling capability of the proposed method.

Abstract: The trajectory control tool of high build-up rate well-bore, is such a kind of down hole tool that is used to control the well-bore trajectory of the extended reach well. Due to the complex working environment, so it is necessary to design a special electromagnetic clutch. Firstly we should analysis the hostile working environment of the special electromagnetic clutch. The slipping toothed electromagnetic clutch is selected and structural design is going on to adapt the hostile working environment. In order to meet requirements of meshing when the axis is turning, armature ring gear has been designed specially. The reliability of the design also has been checked and it is proved that such kind of design can meet requirements of working under the hostile environment.