Development and Evaluation of a 1.2kV SiC MOSFET-Based PTC Controller for Energy-Efficient xEV Heating Applications

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Abstract:

This paper presents the development and evaluation of a 1.2 kV SiC MOSFET-based Positive Temperature Coefficient (PTC) controller designed for energy-efficient heating applications in electric vehicles (xEVs). To address the increasing demand for higher-voltage battery systems in modern xEVs, a PTC controller utilizing wide bandgap (WBG) semiconductor technology was developed. The proposed system leverages a 1.2 kV SiC MOSFET to enable high-frequency operation up to 20 kHz, thereby mitigating audible noise issues by operating beyond the human hearing range. Unlike conventional IGBT-based controllers, which exhibit significant limitations at high switching frequencies, the SiC MOSFET-based controller demonstrates reliable high-frequency operation, reduced switching losses, and improved overall efficiency. Experimental validation confirms that the proposed approach not only ensures low-noise heating operation but also enhances energy efficiency, making it a promising solution for next-generation xEV thermal management systems.

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