Materials Science Forum Vols. 654-656

Abstract: The demand of thin gauge strip with good quality such as the strip shape and surface finish is significantly increasing. In this study, finite element model of the strip shape during cold rolling of thin strip in asymmetrical rolling was developed, and the finite element simulation of the thin strip shape has been carried out in LS-DYNA. The effects of reduction and speed ratio on the strip shape and profile and the strip edge drop have been obtained. The developed finite element model has been verified with the experimental data. The obtained results are applicable to the control of the rolled thin strip shape in rolling practice.

Abstract: High strength steels, such as austenitic stainless steel, Transformation Induced Plasticity (TRIP) steel and silicon steel, have significant work hardening during cold rolling, which in turn induces a quickly increased rolling force. Tension plays a very important role in the reduction of the rolling force. However, coiler tension control system used in the classic experimental rolling mill requires long-scale strip, which cannot be satisfied for most experimental cases. To overcome this drawback, a new pilot rolling mill has been developed. The horizontally located hydraulic cylinders and clamps have been used to apply tension to the rolled short-scale strip. With this rolling mill, the austenitic stainless steel strip, TRIP steel strip and other high strength strips have been studied.

Abstract: The development of crystallographic textures of IF and HSLA steels after 20, 50, 70 and 90% cold rolling reductions and subsequent recrystallisation have been investigated using Electron Backscattered Diffraction (EBSD). The HSLA steel was initially processed to give a volume fraction of about 0.2 of fine pearlite colonies, which acted as mechanically hard particles. Both cold rolling and recrystallisation textures are shown to be largely dependent on the rolling reduction for both steels. With increasing rolling reduction, the texture shows gradual intensification of α and γ fibre components. Although PSN was the dominant nucleation site in the HSLA steel during annealing, the α and γ fibres also exist in the recrystallisation textures, but with lower density.

Abstract: The effects of deformation strains and annealing temperatures on microstructures and mechanical properties of martensitic steels were examined. The amount of cold deformation was changed as 30%, 50% and 60%, and annealing temperatures varied from 500°C to 600°C. In samples cold rolled 30%, the dominant microstructure for an annealing at 500°C was dislocation substructures with uniformly distributed rod-shaped carbide particles. For an annealing at 600°C, the microstructure consisted of equiaxed ultrafine grains, spherical carbide particles and elongated dislocation substructures. A proper annealing temperature for martensitic steels received 30% reduction, showing a good combination of a high strength, 1230MPa, and an adequate total elongation. 9.4%, was found as 500°C.

Abstract: Cracks in metal product significantly decrease quality and productivity of the rolled thin strip. In this paper the stress intensity factor (SIF) solution of edge crack defect of thin strip during cold rolling was investigated, and a globe analysis was applied to the problem of free edge of thin strip. The effective stress intensity factor range is important because it represents the major physical cause of crack growth. The present study provides insights of the mechanics of edge crack growth that has been frequently observed during thin strip rolling. The efficiency and reliability of the SIF analytical modelling has been demonstrated. The proposed method for predicting edge crack is useful for producing defect-free products in rolling, and provides insights of the mechanism of edge crack growth.

Abstract: It is proved that a tension peak occurred in the beginning of tension process between two stands by the continuous rolling test. Based on the speed difference, motor rigidity and coefficient of forward and backward slip, the steady equation of the kinematical mechanics is built. The simulation results of the tension formula accorded with the experimental data. The calculation of shock peak provides an important reference for the technology of continuous rolling.

Abstract: Ti micro-alloyed high strength hot rolled steel was developed in Valin Lianyuan Steel in the CSP line. The cleanliness of liquid steel was good enough for thin slab casting after LF refining. The mould powder was adjusted for stabilizing the heat flux of thin slab continuous casting mould. Homogeneous microstructure consisting of ferrite and pearlite was obtained in the hot rolled steel plates by the improving of rolling process. The nano-scale precipitates of Ti(C, N) and Nb(C, N) is the main strengthening mechanism. The yield strength of developed hot rolled plate is higher than 660 MPa and the tension strength is 760 MPa. The ductile-brittle transition temperature is below -60 degree Celsius. The developed Ti alloyed steel with designed composition fulfils the requirements of 600 MPa grade steel for engineering machinery.

Abstract: Hot ductility of a high carbon steel 65Mn produced by CSP (Compact Strip Production) was tested on Gleeble-3500 simulator. Results show that the great reduction of hot ductility occurred between 700°C900°C. This is resulted from the formation of ferrite allotriomorphs along prior austenite grain boundaries and aluminum nitride precipitation along and near austenite grain boundaries. In order to prevent from surface cracking on thin slabs, it is suggested that the unbending temperature should be controlled above 950°C.

Abstract: In this study a C-Mn High Strength Low Alloy steel (HSLAs) was processed by quenching and austenite reverted transformation during annealing (ART-annealing), which results in an ultrafine grained duplex microstructure characterized by scanning electron microscopy equipped with electron back scattered diffraction, transmission electron microscopy and x-rays diffraction (SEM/EBSD, TEM and XRD). Microstructural observation revealed that the full hard martensitic microstucture gradually transformed into ultrafine grained duplex structure with austenite volume fraction up to 30% at specific annealing conditions. Mechanical properties of this processed steel measured by uniaxial tensile testing demonstrated that an excellent combination of strength (Rm~1GPa) and total elongation (A5~40%) at 30% metastable austenite condition in studied C-Mn-HSLAs. This substantially improved strength and ductility were attributed to the strain induced phase transformation of retained austenite dispersed throughout the ultrafine grained microstructure. At last it is proposed that ART-annealing is a promising way to produce high strength and high ductility steel products.

Abstract: The micro-alloying concepts have been widely used as a way to optimize the microstructure evolution and improve mechanical properties of conventional constructional steels. In the current study, the effect of micro-alloying on the properties of a multi-phase TRIP steel is analyzed. The micro-alloying of TRIP steel was found to lead to an increase of the yield stress rather than the tensile strength. A physical metallurgical explanation of the effect is proposed.