Materials Science Forum Vols. 660-661

Abstract: The titanium alloys are used for applications that demand high performance, including surgical implants and aerospace applications. Powder metallurgy is an advantageous alternative for titanium parts production with complex geometries at a relative low cost. Despite that, it is verified that the introduction of interstitial elements (oxygen, nitrogen and carbon) wile processing these alloys, though can increase hardness and mechanical resistance, which is frequently related to the reduction of ductility and fragility increase. The objective of this work is to investigate the influence of the interstitial elements in commercially pure Ti and Ti-13Nb-13Zr alloy produced by powder metallurgy (P/M). Samples were produced by the mixing of hydrided metallic powders followed by uniaxial and cold isostatic pressing with subsequent densification by sintering at 1400 °C, in vacuum. Sintered samples were characterized for phase composition, microstructure and microhardness by X-ray diffraction, scanning electron microscopy and Vickers indentation, respectively. The interstitial content was analyzed by Leco equipment. It was shown that the samples were sintered to high densities with a Widmanstatten microstructure. The oxygen and nitrogen contents are above the ELI (Extra Low Interstitial) and the critical issues were identified in the original blended elemental route.

Abstract: Titanium nitride (TiN) is an extremely hard material, often used as a coating on titanium alloy, steel, carbide, and aluminum components to improve wear resistance. Electron Beam Physical Vapor Deposition (EB-PVD) is a form of deposition in which a target anode is bombarded with an electron beam given off by a charged tungsten filament under high vacuum, producing a thin film in a substrate. In this work are presented results of TiN deposition in targets and substrates of Ti (C.P.) and Ti-13Nb-13Zr obtained by powder metallurgy. Samples were produced by mixing of hydrided metallic powders followed by uniaxial and cold isostatic pressing with subsequent densification by sintering between 900°C up to 1400 °C, in vacuum. The deposition was carried out under nitrogen atmosphere. Sintered samples were characterized for phase composition, microstructure and microhardness by X-ray diffraction, scanning electron microscopy and Vickers indentation, respectively. It was shown that the samples were sintered to high densities and presented homogeneous microstructure, with ideal characteristics for an adequate deposition and adherence. The film layer presented a continuous structure with 15m.

Abstract: The processing of a molybdenum AISI M2 high speed steel with the addition of NbC (6% in mass) by a Powder Metallurgy technique of Mechanical Alloying is the aim of this work. Mechanical Alloying (MA) has been used primarily for particle size reduction, to its present status as an important method for the preparation of either materials with enhanced physical and mechanical properties or, indeed, new phases, or new engineering materials. In this work, niobium carbide (NbC) was added to the AISI M2 HSS powders by Mechanical Alloying technique in two different types of attritor mills and the materials which resulted were characterized by means of SEM plus EDS. The powders were processed in a horizontal attritor Zoz mill and in a vertical attritor mill developed in our laboratory. The parameters of milling were distinct and the results of the processing were compared.

Abstract: The minerals powders are much applied on polymeric materials to better its properties and to promote new applications. The rice husk ash powder - RHS is a mineral compound has been applied on polymeric compounds to increase the stiffness. This work presents studies of different sizes of particles of RHS applied at different concentrations in polypropylene. To study the mechanical properties were applied techniques of Charpy Impact Resistance and Uniaxial Tensile Analysis. The morphology was observed using the optical microscope. The results showed that the CCA may be an alternative in the incorporation of mineral loads in polypropylene, since this is a waste product generated in the production of rice, thus the complete closure of the production cycle of the cereal.

Abstract: The aim of this article was to analyze the microstructural development in samples of Cu-Ni-Sn alloys (weight %) obtained by powder metallurgy (P/M). The powders were mixed for 1/2 hour. After this, they were pressed, in a cold uniaxial pressing (1000 kPa). In the next step the specimens were sintered at temperatures varying from 650 up to 780°C under vacuum. Secondly, the samples were homogenized at 500oC for several special times. The alloys were characterized by optical microscopy, electrical conductivity and Vickers hardness. X rays powder diffraction data were collected for the sintered samples in order to a structural and microstructural analysis. The comparative analysis is based on the sintered density, densification parameter, hardness, macrostructures and microstructures of the samples.

Abstract: The aim of this work, using the powder metallurgy process, is to synthesize metallic alloys with high mechanical strength and high electric conductivity, after melting optimizing and thermal treatments. The Cu-Ni-Cr (wt%) alloys are characterized in their mechanical and electrical properties as well as the obtained microstructure. Through the process of powder metallurgy, contacts and structural parts can be obtained. The alloys elements are added to copper with the intention to improve their strength, ductility and thermal stability, without causing considerable damages in their form, electrical and thermal conductivity, and corrosion resistance. The metallic powders were mixed for a suitable time and then they were pressed in a cold uniaxial pressing (1000 kPa). Afterwards, the specimens were sintered in temperatures varying from 700 up to 800oC under vacuum. At last, the samples were homogenized at 550oC under vacuum, for special times. The comparative analysis is based on the sintered density, densification parameter, hardness, macrostructures and microstructures of the samples. The alloys were characterized by optical microscopy, x rays powder diffraction, electrical conductivity and Vickers hardness.

Abstract: This work looked for to search out systematically, in scale of laboratory, copper-nickel-aluminum alloys (Cu-Ni-Al) with conventional powder metallurgy processing, in view of the maintenance of the electric and mechanical properties with the intention of getting electric connectors of high performance or high mechanical damping. After cold uniaxial pressing (1000 kPa), sintering (780oC) and suitable homogenization treatments (500oC for different times) under vacuum (powder metallurgy), the obtained Cu-Ni-Al alloys were characterized by optical microscopy, electrical conductivity, Vickers hardness. X rays powder diffraction data were collected for the sintered samples in order to a structural and microstructural analysis. The comparative analysis is based on the sintered density, hardness, macrostructures and microstructures of the samples.

Abstract: The effective filtration area determined in a design of fabric filter depends on the filtration velocity, also known as air-to-cloth ratio that will be used. Low filtration velocities may demand big effective filtration areas. But then high filtration velocities may wear the filters out early. By searching for more efficient and economic equipments, this paper investigated the influence of the filtration velocity by formatting and removing the dust cake. Concluding that filtering at higher velocities a higher penetration of particles in the filter media occurs. Decreasing the filtration time and increasing the number which regenerates the cloth, consequently decreasing the life cycle of the filters.

Abstract: The aim of this work is to evaluate the influence of fuel in the synthesis of ZnAl2O4 catalytic supports by combustion reaction. For this, it was used the fuels: urea, carbohidrazide, glycine and aniline. The total amount of reagents was calculated according to the theory of propellants and explosive using urea in the stoichiometric proportion (Φe = 1). The structural and morphological characteristics of the powders were evaluated by XRD, FTIR, TEM, SEM and particle size distribution. The results from XRD showed the formation of the normal cubic spinel structure. The powders presented nanosized particles with narrow agglomerates size distribution. The powders prepared with urea showed better value of surface area and smaller crystallite size.