Materials Science Forum Vols. 660-661

Abstract: The effects of the hydrogenation stage on microstructure and mechanical properties of Ti-13Nb-13Zr alloy produced by powder metallurgy have been studied. Powder alloys have been produced by hydrogenation with 250 MPa or 1 GPa and via high energy planetary ball milling. Samples were isostatically pressed at 200 MPa and sintered at 1150 °C for 7, 10 and 13 hours. Elastic modulus and microhardness were determined using a dynamic mechanical analyzer (DMA) and a Vickers microhardness tester. Density of the samples was measured using a liquid displacement system. Microstructure and phases presents were analyzed employing scanning electron microscopy (SEM). Elastic modulus was 81.3  0.8 and 62.6  0.6 GPa for samples produced by 250 MPa and 1 GPa hydrogenation, respectively when sintered for 7h.

Abstract: Powder metallurgy-based technologies of saw blades production for stone cutting normally uses cobalt as binder agent. Cobalt was chosen for that purpose because it provides improved properties, high wettability and good adhesion between dispersed diamond particles. In addition to its excellent physical properties, cobalt also shows a positive behavior associated with the control of diamond graphitization at temperatures up to 1000°C. In this work, an experimental planning method supported by a mathematical algorithm was used to study the influence of doping agents incorporated into cobalt-based binders. The consequences on the wear resistance of saw blades, as well as on other physical and mechanical properties of the “diamond-cobalt-doping agent” composites were investigated. Cr3C2, Si, Ni and Fe were used as doping agents. Experimental tests were carried out using granite as a base material for wear and cutting operations.

Abstract: Several materials have been used as surgical implants since the 16th century. Materials can be implanted in the human body; however, the choice of the appropriate material is based on the required mechanical, physical, chemical, and biological properties. Until now two classes of metals namely stainless steel and cobalt-chromium-molybdenum alloys became known as materials for implant applications. They were considered suitable for surgical implant procedures but many researchers and surgeons were not completely satisfied with their performance. The main problem of the modern science is to find a material that perfectly restores tissues damaged after accidents or diseases. The trend of the current research in orthopedic prosthesis is based on the development of titanium alloys composed of non-toxic elements with low modulus of elasticity. Powder metallurgy techniques have beenused to produce controlled porous structures such as the porous coating applied for dental and orthopedic surgical implants which allows bone tissue grown within the implant surface, improving fixation. The development of porous metallic biomaterials associated with their biomedical applications is an important research area. To obtain a good one implant successful therapy the composition, size, form and topography of the alloys are extremely important.

Abstract: The gelcasting process is a forming technique originally developed for the shaping of advanced ceramics into final products in attempts to overcome some of the limitations of conventional forming techniques used in powder metallurgy. It is based on preparing a high solids loading suspension of powder dispersed in an aqueous organic monomers solution, which is poured into a mold and gelled through a chemically initiated polymerization. This work describes the gelcasting of HK-30 stainless steel, a type of powder commonly processed by injection molding. Large (70 x 30 mm) and geometrically complex green compacts with outstanding form retention and stability were obtained. Sintered parts showed good surface finishing and reached 96% of theoretical density, yield strength of 418.5 MPa, and ultimate strength of 701.5 MPa. These results compare favorably with those typically obtained through conventional powder injection molding of HK-30 feedstocks. They support the growing view that gelcasting may soon become an industrial, low cost alternative for near net shaping metallic powders into small or large parts with complex geometries

Abstract: This paper compares wrought aluminium with PM aluminum and PM aluminium alloys with boron-base additions, containing boron carbide and Fe/B (obtained by mechanical alloying during 36 hours from a Fe-B 50% mixture by weight). The effect of sintering temperature for the Fe/B containing material and the effect of mechanical alloying for the boron carbide containing aluminium alloy on the corrosion resistance of those materials have been studied. Their behavior is followed through cyclic anodic polarization curves in chloride media. In the Al+20%Fe/B composite, low sintering temperatures (650-950°C) exert a negative effect. However, when the material was sintered at high temperature (1000-1100°C) its behaviour was very similar to the PM pure aluminium. The effect of mechanical alloying studied in aluminium with boron carbide was also important in corrosion resistance, finding a lower corrosion rate in the mechanically alloyed material.

Abstract: Bipolar plates play main functions in PEM fuel cells, accounting for the most part of the weight and cost of these devices. Powder metallurgy may be an interesting manufacturing process of these components owing to the production of large scale, complex near-net shape parts. However, corrosion processes are a major concern due to the increase of the passive film thickness on the metal surface, lowering the power output of the fuel cell. In this work, the corrosion resistance of PIM AISI 316L stainless steel specimens was evaluated in 1M H2SO4 + 2 ppm HF solution at room temperature during 30 days of immersion. The electrochemical measurements comprised potentiodynamic polarization and electrochemical impedance spectroscopy. The surface morphology of the specimens was observed before and after the corrosion tests through SEM images. The material presented low corrosion current density suggesting that it is suitable to operate in the PEM fuel cell environment.

Abstract: The sol-gel process based on silanes precursors appeared in recent years as a strong alternative for post-treatment to provide an optimization of the protective efficacy of zinc. Moreover, this process has been used to replace chemical chromating conversion based on hexavalent chromium. The silane films are hybrid compounds that provide characteristics of both polymeric materials, such as flexibility and functional compatibility, and ceramic materials, such as high strength and durability. The present work aimed to evaluate the influence of silane films obtained by dip-coating, on the characteristics of electrodeposited zinc coatings. The xerogel films showed a homogeneous surface and a better performance on the corrosion resistance than zinc coating without post-treatment, what can be confirmed by the electrochemical impedance results. These tests showed that application of the silane film promotes the occurrence of one more time constant compared to pure zinc system, hindering the corrosion process.

Abstract: The proposal of this research has been the study of the plasma spayed coating on creep of the Ti-6Al-4V, focusing on the determination of the experimental parameters related to the first and second creep stages. Yttria (8 wt %) stabilized zirconia (YSZ) (Metco 204B-NS) with CoNiCrAlY ( AMDRY 995C) has been plasma sprayed coated on Ti-6Al-4V substrate. Creep tests with constant load had been done on Ti-6Al-4V coated samples, the stress level was from 250 to 319 MPa at 600 °C. Highest values of tp and the decrease of the second stage rate had shown a better creep resistance on coated sample. Results indicate that the coated sample was greater than uncoated sample, thus the plasma sprayed coating prevent the sample oxidation efficiently.

Abstract: The objective of this work was evaluating the creep resistance of the Ti-6Al-4V alloy with superficial treatment of PIII superficial treatment and ceramic coating in creep test of Ti-6Al-4V alloy. It was used Ti-6Al-4V alloy as cylindrical bars under forged and annealing of 190oC by 6 hours condition and cooled by air. The Ti-6Al-4V alloy after the superficial treat-ment of PIII and ceramic coating was submitted to creep tests at 600°C and 250 and 319 MPa under constant load mode. In the PIII treatment the samples was put in a vacuum reactor (76x10-3 Pa) and implanted by nitrogen ions in time intervals between 15 and 120 minutes. Yttria (8 wt.%) stabilized zirconia (YSZ) with a CoNiCrAlY bond coat was atmospherically plasma sprayed on Ti-6Al-4V substrates by Sulzer Metco Type 9 MB. The obtained results suggest the ceramic coating on Ti-6Al-4V alloy improved its creep resistance.

Abstract: The objective of this work was evaluating the creep resistance of the Ti-6Al-4V alloy with superficial treatment of pulsed Nd:YAG laser and ceramic coating in creep test of Ti-6Al-4V alloy. It was used Ti-6Al-4V alloy as cylindrical bars under forged and annealing of 190oC by 6 hours condition and cooled by air. The Ti-6Al-4V alloy after the superficial treatment of pulsed Nd:YAG laser and ceramic coating was submitted to creep tests at 600°C and 125 at 319 MPa, under constant load mode. In the Nd:YAG pulsed laser treatment was used an environment of 40 % N and 60 % Ar, with 2.1 W of power and 10 m/s of speed. Yttria (8 wt.%) stabilized zirconia (YSZ) with a CoNiCrAlY bond coat was atmospherically plasma sprayed on Ti-6Al-4V substrates by Sulzer Metco Type 9 MB. The obtained results suggest the laser treatment on Ti-6Al-4V alloy improved its creep resistance.