Epitaxial Growth and Characterization of 4H-SiC Layer on C-Face and Si-Face Substrates

Article Preview

Abstract:

4H-SiC is a wide-bandgap semiconductor that has become essential for power electronics due to its large bandgap, high critical electric field, and excellent thermal stability. Within the {0001} basal orientation, the two polar surfaces – Si-face and C-face – exhibit distinct behaviours during chemical vapor deposition (CVD) homoepitaxy, with direct implications for device performance and manufacturing. In this work, n-type epitaxial layers were deposited on 150 mm, 4° off-axis Si-face and C-face substrates under identical conditions in a single-wafer hot-wall LP-CVD reactor (T > 1600 °C, P = 3.0 kPa, C/Si = 1.05, silane/propane/ethylene precursors, N₂ doping, HCl additive). Characterization analysis revealed pronounced polarity-dependent differences. AFM analysis showed that C-face epilayers exhibited smoother surfaces and reduced step bunching compared with Si-face layers. Optical and photoluminescence inspections show polarity-dependent defect propagation, with the C-face displaying reduced replication of extended defects under the explored conditions. However, nitrogen incorporation on the C-face orientation was more than 25× higher than Si-face orientation and displayed poor uniformity, highlighting the limited effectiveness of site-competition epitaxy on this orientation. In contrast, the Si-face provides tighter control of doping concentration and lateral uniformity, albeit with higher step bunching and rougher surfaces. These findings emphasize a fundamental trade-off in 4H-SiC homoepitaxy: the C-face offers morphological and structural advantages, while the Si-face ensures superior doping control and process stability. A deeper understanding of these polarity-dependent mechanisms is essential to optimize epitaxial growth strategies and to enable the design of high-performance SiC power devices.

You have full access to the following eBook

Info:

* - Corresponding Author

[1] T. Kimoto and J. A. Cooper, Fundamentals of Silicon Carbide Technology: Growth, Characterization, Devices and Applications. Hoboken, NJ, USA: Wiley-IEEE, 2014.

DOI: 10.1002/9781118313534

Google Scholar

[2] K. Kojima, T. Suzuki, S. Kuroda, J. Nishio, and K. Arai, Epitaxial Growth of High-Quality 4H-SiC Carbon-Face by Low-Pressure Hot-Wall Chemical Vapor Deposition, Japanese Journal of Applied Physics, vol. 42, no. 6B, IOP, pp. L637–L639, 2003.

DOI: 10.1143/JJAP.42.L637

Google Scholar

[3] Kodigala Subba Ramaiah, I. Bhat, T. P. Chow, J. K. Kim, E. F. Schubert, D. Johnstone, S. Akarca-Biyikli, Growth and characterization of SiC epitaxial layers on Si- and C-face SiC substrates by chemical-vapor deposition, J. Appl. Phys. 15 November 2005; 98 (10): 106108.

DOI: 10.1063/1.2132520

Google Scholar

[4] K. Kojima, H. Okumura, S. Kuroda, K. Arai, Homoepitaxial growth of 4H-SiC on on-axis (0001) C-face substrates by chemical vapor deposition, Journal of Crystal Growth, vol. 269, issues 2–4, 2004, pp.367-376.

DOI: 10.1016/j.jcrysgro.2004.04.122

Google Scholar

[5] S. Nishizawa, K. Kojima, S. Kuroda, K. Arai, M. Pons, Modeling of SiC-CVD on Si-face/C-face in a horizontal hot-wall reactor, Journal of Crystal Growth, vol. 275, 2005, pp. e515-e520.

DOI: 10.1016/j.jcrysgro.2004.11.072

Google Scholar

[6] K. Kojima, S. Kuroda, H. Okumura, K. Arai, Homoepitaxial Growth on a 4H-SiC C-Face Substrate, Chem. Vap. Deposition, 2006, 12: 489-494.

DOI: 10.1002/cvde.200506463

Google Scholar

[7] J. Hassan, J.P. Bergman, A. Henry, E. Janzén, On-axis homoepitaxial growth on Si-face 4H–SiC substrates, Journal of Crystal Growth, vol. 310, issue 20, 2008, pp.4424-4429.

DOI: 10.1016/j.jcrysgro.2008.06.081

Google Scholar

[8] W. Chen, K. Lee, M. A. Capano, Growth and characterization of nitrogen-doped C-face 4H-SiC epilayers, Journal of Crystal Growth, vol. 297, issue 2, 2006, pp.265-271.

DOI: 10.1016/j.jcrysgro.2006.09.033

Google Scholar

[9] Z. Zhao, Y. Li, X. Xia, Y. Wang, P. Zhou, Z. Li, Growth of high-quality 4H-SiC epitaxial layers on 4° off-axis C-face 4H-SiC substrates, Journal of Crystal Growth, vol. 531, 2020.

DOI: 10.1016/j.jcrysgro.2019.125355

Google Scholar