Design Space Exploration of SiC Power Module Package via Surrogate Model

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Abstract:

This study introduces a surrogate model-based optimization methodology to explore a wide design space of power module packages for achieving user-defined electromagnetic design objectives, such as minimizing commutation loop stray inductance, gate loop stray inductance and balancing mutual inductance. A half-bridge module with four parallel SiC devices per switch position is analyzed, incorporating 17 design variables across terminals and substrate dimensions. Using Sobol sampling, 4096 design variations were simulated in Ansys Q3D to train the surrogate model, enabling efficient gradient-based single- and multi-objective optimization. Results show that the proposed methodology significantly accelerates exploration in a wide design space and outperforms traditional expert-driven methods by identifying superior electromagnetic performance.

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115-120

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May 2026

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